Science of Conflict
Metallurgy

Stone Age man fashioned weapons from stone, bone and horn. Weapons to protect the tribe, attack neighbouring tribes and hunt for food. Weapons included arrows, daggers, spears and clubs.

A tribe's dominance was inextricably linked to innovation and good fortune. Innovation to make the most of what was available and good fortune came down to availability of resources. Resources that made a significant difference were deposits of metals. Tribes with easy access to metal resources soon gained dominance.

Metals have a distinct advantage over wooden weapons. Cultures that were able to master metal technology had a superior advantage. Metals have unique properties , they are hard and strong and can be bent to different shapes. Copper was the first metal of importance. It is found as an ore from which the pure metal must be extracted. Extraction of copper presented many challenges one of which was to produce heat of around 800 oC to 1000 oC in order to melt, shape and mould the pure metal. Smelting was accomplished initially in an open fire. A hole 40 to 50 cm in diameter was dug in the ground. The hole was lined with fire-resistant clay or stone. Charcoal was placed in a layer on top of the clay and was later covered by copper ore. Burning charcoal can create temperatures sufficient to melt copper, but charcoal also releases gases that react with the carbonates and sulfur that is found in some compounds. A molten mass of dense copper would form, covered with lighter waste products called slag. Once cool the glassy slag could be broken off to get to the pure copper underneath..

Pure copper is too soft to be used in the making of weapons and armor. Around 5000 BC. it was discovered that if 10 to 15 percent of the copper is replaced by tin, the resultant bronze metal is both stronger and harder and ultimately better for weapon manufacture than pure copper. Bronze was the first man made-alloy and quickly revolutionised the production of weapons and armor. Flint quickly gave way to bronze in the use of spears and arrows.

During the persian invasion of Athens, during the fifth century BC. scientists loyal to Athens went to work to give the city state a technological advantage over the more powerful and overwhelming Persian forces. In 490 BC. the persian army encountered the Athenian army in a plain near Marathon. Persian infantry wore no armor as they had hoped to mop up any small resistance that was left after the Athenians were decimated by the Persian archers. Confidence soon turned to shock as the Persian arrows simply bounced off the bronze armor worn by the Athenians.
The Greek bronzesmiths developed a new bronze body armor that featured a helmet with nose, cheek and neck protection, greaves for leg protection and a strong light weight shield.
Around the same time as bronze was becoming fashionable brass also made its debut. Brass is made from copper and zinc and is softer than bronze. Although not as useful for the manufacture of weapons, brass was widely used for domestic purposes. Since tin was a necessary ingredient of bronze, populations that had settled close to deposits of tin prospered either by the manufacture of weapons or trade.
Continue with an activity to form brass
Continue with iron.
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